What Factors Influence The Cost Of Rigid Box?

Rigid boxes, commonly referred to as setup boxes, are a favored option for packaging luxury items, electronics, and premium products. They offer strong protection and long-lasting durability. Nevertheless, the cost of rigid boxes can vary widely based on several factors. . In this discussion, we will explore the main elements that affect the cost of rigid boxes.

Size/Dimensions: The Larger, The More Expensive

Cost: unfolded area (length, width, and height will be slightly increased) * material price. As the dimensions of the box increase, so does the unfolded surface area, leading to higher costs and prices
Additionally, if the unfolded area exceeds the printing size of the printing press, two pieces of cardboard need to be printed separately and then cut and glued together. This process will not only raise material expenses but also elevate labor costs.
Moreover, larger boxes incur greater expenses for storage and transportation.

Material Selection: Quality Costs Money

The material of rigid box:CardBoard or Duplex Board+wrapping paper(art paper,kraft paper,coated paper,ivory paper,special paper)
Tuck box is made of wrapping paper,and the rigid box is made of paperboard and wrapping paper.Cardboard enhances the strength of the box. Rigid boxes can support greater weights without losing their shape, unlike tuck boxes. Additionally, tuck boxes are prone to moisture damage, whereas rigid boxes offer significantly better protection against it.While rigid boxes may be slightly pricier, they offer good value for the investment.

The Importance of Volume: Greater Amounts Lead to Savings

Creating rigi boxes involves an initial setup fee, which remains constant regardless of the quantity produced—approximately $300. The more you make, the cheaper the cost of each paper box will be.
For instance, if you make 100 rig boxes of 9*9*3cm without special requirements, the cost per box is about 4 dollars, 500 boxes, the cost per box drops to about 1 dollar, and 1000 boxes, the cost per box reduces to about 0.8 dollars.

Printing Handling:Balancing Visual Appeal and Expenses.

Printing Handling: embossing, glossy lamination, matte lamination, stamping, UV coating, varnishing, vanishing, gold foil and more. They have the potential to greatly improve the visual appeal of packaging.
All printing handling for rigid boxes are on the wrapping paper, in four-color or Pantone colors, customized colors and logos according to customer needs. These processes can significantly enhance the visual appeal of packaging, promote the brand, and create an unboxing experience for your customers.

Lining for rigid Boxes,Additional Features

Some high-value items require internal lining within their packaging. The use of paper box linings serves as an efficient safeguard against potential harm, preventing damage from impacts or compression during shipping.Options for linings include paper trays, satin, and plastic trays, each with different minimum order quantities and price. Additional features like inserts, windows, magnetic closures, and compartments can improve both functionality and appearance but may also lead to higher costs. Magnetic or ribbon closures not only elevate user experience but also increase the total expense.

To optimize costs when producing rigid boxes, it’s advisable to begin with an order of 1,000 units, as this can lead to a notable decrease in the expense per box. It’s important to keep the dimensions of the box modest; additionally, forgoing linings or opting for paper trays can further cut expenses. rigid boxes represent a premium form of paper packaging that not only enhances product value but also aids in brand promotion while being more economical than alternative materials.